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Burner with a pump unit

Ecostar oil burners.

Burners for heavy and light fuel oil for boilers and furnaces. Oil preheater, fuel pump, one-stage, two-stage and modulating operation. Heavy oil from 90 kW to 11.5 MW.

An oil burner works well wherever there is no gas connection, or where independence from a gas supplier is needed. It does, however, call for careful adjustment and regular servicing of the nozzles, pumps and electrodes.

How a heavy-oil burner works

Heavy fuel oil is too viscous to atomise at ambient temperature. In ECO burners, an electric preheater raises the oil to up to 135 °C, a pump raises the pressure to 18–25 bar, and the fuel is mechanically atomised at the nozzle. Thermostats monitor the oil temperature, and solenoid valves cut off the fuel supply without dripping.

Equipment of ECO oil burners (per the manufacturer's catalogue)

  • Air-damper servo motor — simultaneous damper movement and precise air control.
  • IP56-rated control panel for operation in demanding conditions.
  • Adjustable mounting flange making it easier to fit the burner to the boiler.
  • Lightweight aluminium fan housing and an air-intake design that reduces noise.

In modulating models the manufacturer uses a return-oil control valve in the lance, giving a wide power-turndown range with good atomisation.

Heavy oil — ECO burner power ranges

One-stage operation (C1)

ECO for heavy fuel oil — one-stage operation (C1).
ModelMoc [kW]Oil consumption [kg/h]
ECO 2 O(S) C190–1688–15
ECO 2 O(S) C1a112–29210–26
ECO 30 O(S) C1112–40410–36
ECO 30 O(S) C1a112–56110–50
ECO 45 O(S) C1202–65118–58
ECO 45 O(S) C1a202–89818–80
ECO 45 O(S) C1b281–1 01025–90

Two-stage operation (C2)

ECO for heavy fuel oil — two-stage operation (C2).
ModelMoc [kW]Oil consumption [kg/h]
ECO 30 O(S) C2112–44910–40
ECO 30 O(S) C2a112–72910–65
ECO 45 O(S) C2202–75218–67
ECO 45 O(S) C2b247–1 18022–105
ECO 50 O(S) C2393–1 57135–140
ECO 55 O(S) C2449–2 02040–180
ECO 55 O(S) C2a449–2 46940–220
ECO 60 O(S) C2696–3 00062–267
ECO 65 O(S) C2853–3 50076–312
ECO 70 O(S) C21 066–4 07095–363

Modulating operation (C3)

ECO for heavy fuel oil — modulating operation (C3).
ModelMoc [kW]Oil consumption [kg/h]
ECO 45 O(S) C3b247–1 18022–105
ECO 50 O(S) C3393–1 57135–140
ECO 55 O(S) C3449–2 02040–180
ECO 55 O(S) C3a449–2 46940–220
ECO 60 O(S) C3700–3 00062–267
ECO 65 O(S) C3850–3 50076–312
ECO 70 O(S) C31 067–4 07095–363
ECO 75 O(S) C31 167–5 600104–500
ECO 8 O(S) C31 167–5 600104–500
ECO 8 O(S) C3a1 872–6 165167–550
ECO 8 O(S) C3b2 049–6 700183–600
ECO 9 O(S) C33 558–11 500317–1 025

Data per the Ecostar catalogue for heavy-oil burners (oil consumption per the manufacturer). The figures are indicative; we confirm the final data in the quotation. The manufacturer states CO emissions below 125 mg/kWh and NOx below 250 mg/kWh at an excess-air ratio of 1.2–1.3.

Light fuel oil

Light-oil burners are available in the ECO 1–30 series (from a dozen or so to several hundred kilowatts) and in FPB process burners. Below are the ranges of FPB process burners for light oil (diesel).

FPB process burners for light oil (calorific value of light oil 10,200 kcal/kg).
ModelPracaMoc [kW]Max. oil consumption [kg/h]
FPB 200 L11-stage47–23319,6
FPB 300 L11-stage70–34929,4
FPB 400 L11-stage93–46539,2
FPB 400 L22-stage93–46539,2
FPB 550 L22-stage128–64053,9
FPB 870 L22-stage202–1 01285,3
FPB 1200 L22-stage279–1 395117,6
FPB 1600 L22-stage372–1 860156,9
FPB 2000 L22-stage465–2 326196,1
FPB 2500 L22-stage581–2 907245,1
FPB 550 L3modulating128–64053,9
FPB 870 L3modulating202–1 01285,3
FPB 1200 L3modulating279–1 395117,6
FPB 1600 L3modulating372–1 860156,9
FPB 2000 L3modulating465–2 326196,1
FPB 2500 L3modulating581–2 907245,1
FPB 3500 L3modulating814–4 070343,1
FPB 5000 L3modulating1 163–5 814490,2
Waste fuelsBurners for used oils and other waste fuels require a separate technical and legal/regulatory assessment. Ask us about the options — we do not list them here as part of our standard offer.

Send us the data from the boiler or furnace nameplate — we will size the burner.

Power, fuel, combustion chamber pressure. We reply within 48 hours, with no obligation.